1. LNG refueling station Introduction:
After purification by natural gas (removal of CO2, sulfur compounds, heavy hydrocarbons, water and other impurities), at atmospheric pressure cryogenic at -162 ℃, by the gas into a liquid, called liquefied natural gas, the volume of LNG is about the same the quality of natural gas volumes 1/620, weighs about the same volume of water is about 45%.
Designed and built by Cryostat, LNG stations deliver natural gas for refueling vehicles, either in liquid or gaseous form, or combined. Liquid natural gas (LNG) is stored in a cryogenic tank and then pumped directly to a dispenser for liquid delivery. Alternatively, it can be pressurized and vaporized for delivery as compressed natural gas (CNG).
Storing natural gas as a liquid instead of a gas greatly increases supply flexibility. Natural gas decreases about 600 times in volume when liquefied, which makes transport and storage much more efficient and cost-effective.
2. Classification:
LNG supply liquefied natural gas filling stations LNG filling stations, divided into four types, which are generally divided into:
● Skid-mounted stations
● The standard formula stations
● L-CNG filling stations
● Skid-mounted mobile stations
3. LNG station consists of:
● A cryogenic storage tank for LNG; typical size 60-70m³
● A cryogenic submerged centrifugal pump skid for transferring the LNG
● System featuring patented equipment to convert cold liquefied natural gas to saturated LNG at a higher temperature
● Weights and measures certified dispensers for LNG, connected to a payment system
● Flow management skid for easy future extensions to the LNG station
● LNG cooling system using patented equipment to deliver cold LNG and eliminate the risk of gas being released from the storage tank
● Gas and leak detection equipment
● Complete PLC control system supporting remote access
4. LNG station specification
Specification of LNG storage tanks :
Item | specification |
Role | for LNG liquid storage |
Shape | vertical tank / horizontal tank |
Insulation | vacuum powder (perlite) |
Winding | glass fiber |
Daily evaporation rate | <0.3% |
The designed maximum working pressure | 1.2MPa |
Safety valve opening pressure | 1.25MPa |
Proof pressure | <1.6MPa |
Design temperature | -196 ℃ |
Working temperature | -162 ℃ |
Specification of Pumps and submersible pump skid
Item | specification |
Working medium | LNG |
Aerated speed | 3 ~ 80kg / min |
Measurement accuracy | 1.0 |
Repeatability | 0.5% |
Working pressure | 1.6MPa |
Design temperature | -196 ℃ ~ 55 ℃ |
Design | Vacuum Module |
screen | High brightness large-screen display, adjustable units of measurement |
protection | Dual pull off |
Standard | vacuum filling hose |
printer | Small label printer with optional explosion |
Keyboard | Metal Keyboard Configuration |
Specification of Skid mounted pump
item | specification |
Working medium | LNG |
Filling speed | ≤160kg / min |
Working pressure | ≤ 1.6MPa |
Design temperature | -196 ℃ ~ 55 ℃ |
Specification of cryogenic submersible pump
item | Specification |
Transmission medium | LNG |
Flow | 340L / min |
Motor power | ≤11KW |
Speed | 1500 ~ 6000r / min |
Pool pump working pressure | 1.6MPa |
Evaporation Rate | ≤ 50% / d |
5. Safety Knowledge:
(1) LNG has a very low atmospheric pressure at ambient temperature: -162 ℃;
(2) With great gas-liquid volume ratio, if inappropriate measures pressure will lead to pressure rise rapidly. LNG gas-liquid volume ratio of approximately 620: 1;
(3) pre-fill a small amount of natural gas loss rate of vaporization larger return result;
(4) Within the city unavoidable presence LNG vehicle emission problems;
(5) Natural gas is a combustible gas, the production area has obvious security identity;
(6) Skid-mounted LNG refueling stations should have a comprehensive safety measures and fixed-point using do not just move to use a vacuum process piping is not allowed treading;
(7) Non-collision during transport tanks, tank must maintain a vacuum degree;
(8) Maintaining equipment ventilated area;
(9) To ensure that during repair or maintenance of the system is the pressure relief device;
(10) Away from flammable materials or spark;
(11) Electrical parts, and instrumentation, some not water;
(12) All electrical equipment in hazardous areas shall comply with the requirements Explosion levels;
(13) There are LNG in the region, you cannot use open flame or any unauthorized electrical and communications equipment, such as mobile phones and radio transmitters. Precautions
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